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Seitenansicht 68
METTLER TOLEDO Weigh Module Systems Handbook
(12/99)6-2
Top Plate: This plate is bolted or welded to a tank or other structure so that it receives the
weight of the tank.
Hold-Down/Jacking Bolt: This bolt connects the top plate to the base plate in order to
check any uplift forces that might cause the tank scale to tip. Clearance must be
maintained between the bolt and the top plate so that the bolt does not receive any of the
weight that is being transferred to the load pin. This bolt can also be used to jack up an
empty tank so that the load cells can be replaced if necessary.
Sizing Weigh Modules
To design a tank scale that will weigh its contents accurately, you must use weigh
modules with the proper load cell capacity. There are three main factors in sizing weigh
modules for a tank scale: (1) the weight of the empty tank, (2) the weight of the tank’s
contents when full, and (3) the number of weigh modules. The number of weigh
modules will equal the number of legs or supports that the tank has.
A standard safety factor of 1.25 is normally figured into the calculation to compensate
for uneven load distribution and any underestimation of weights. Certain installations
might have special environmental considerations requiring additional safety factors.
Environmental considerations are discussed in Chapter 4.
Calculating Weigh Module Size
Suppose that you want to add weigh modules to a tank designed to hold 20,000
pounds of a liquid. The tank itself weighs 10,000 pounds and stands on four legs.
Assume that only the standard safety factor is needed for this installation. To determine
what size weigh modules you will need, calculate the total weight of the tank and its
contents, figure in any safety factors, and then divide by the number of weigh modules.
20,000 lb Weight of liquid
+10,000 lb Weight of empty tank
30,000 lb Total weight
x 1.25 Safety factor
37,500 lb Adjusted weight
÷ 4 Number of weigh modules
9,375 lb Weight per weigh module
Since each weigh module will need to handle up to 9,375 pounds, the best choice for
the job would be weigh modules with a capacity of 10,000 pounds each.
Selecting Material
Load cells and other weigh module components can be manufactured of carbon steel or
stainless steel. Weigh modules that will be exposed to wet or corrosive environments are
generally made of stainless steel. When selecting weigh modules, you will need to
consider the environment in which they will be used and the materials that your facility
will handle. Appendix 12 provides a chemical resistance chart to aid in selecting
materials.
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